Charging refers to the phenomenon of an object becoming electrically charged, and electricity that is charged and remains motionless is called static electricity.
The mechanism by which static electricity is generated is that when objects are rubbed against each other, electrons move between the objects, causing a positive and negative imbalance, and in the case of insulators such as plastic, the generated electricity cannot escape, resulting in the generation of a charge.
Some substances are positively charged and some are negatively charged.
The order in which they are positively and negatively charged is called the charging sequence.
When two materials are rubbed together, if they are close to each other in the charging sequence, such as human skin and cotton, static electricity will not be generated, but if they are far from each other in the charging sequence, such as polyvinyl chloride and hair, static electricity will easily be generated.
Some of you may have rubbed a carpet pad against your head to generate static electricity when you were young. Many underlays are made of polyvinyl chloride, and the combination of the underlay and hair is extremely susceptible to static electricity.
There are three reasons why antistatic is necessary.
The figure below shows a comparison of films with and without antistatic agent added during film molding.
The left image shows static electricity generation and dust adhesion, while the right film with added antistatic agent shows no dust adhesion.
Dust and other contaminants are prevented from adhering to the film during production.
This shows applications where antistatic agents play an active role.
They are used in films for electronic packaging materials, transparent dust boxes for cyclone vacuum cleaners, air conditioners, and medical applications such as powder aspirators and protective clothing.
Films
(e.g., electronic packaging materials)
Inhaler
(powder aspirator)
Transparent container
(e.g., cyclone vacuum cleaner dust box)
Electrical appliances
(e.g., air conditioners)
Other applications include explosion-proof helmets and flashlights, trays for electronic components, flexible containers for powders, and protective films.
Explosion-proof products
(e.g., helmets)
Trays for electronic components (e.g. IC chip trays)
Flexible Container
Protective film
(e.g. LCD protective film)
The reason static charge occurs is because friction occurs and static electricity does not escape.
Plastics easily generate static electricity, so antistatic measures can be taken by allowing the generated electricity to escape.
Add an ionic substance and use moisture + ions to carry and release electricity.
Add a compound that conducts electricity well (conductor) to create a path for electricity to escape.
The index of static charge is expressed in terms of surface resistivity. A high surface resistivity value causes charging.
Since the targeted level of surface resistivity differs depending on the purpose, it is necessary to adjust the type and amount of antistatic agent added according to the purpose.
The table below summarizes the antistatic phenomena, antistatic purposes, and applications for each surface resistivity value.
Surface resistivity (Ω/sq.) | Electrification | Antistatic purpose | Application examples |
---|---|---|---|
>1013 | Static electricity builds up | (Insulation) | (Insulating material) |
1012 〜 1013 | Charged but slowly dissipates | Preventions dust and dirt adhesion | Vacuum cleaner dust box |
1010 〜 1012 | Charged but quickly dissipates | Protection from sparks/explosions | Explosion-proof helmet |
< 1010 | Non-charged | Protection of electronic components and circuits | Trays for electronic components |
Antistatic agents can be classified into those that conduct electricity on the surface of plastics and those that conduct electricity within the plastics themselves.
Surfactants and conductive paints are applied, or conductive polymers or carbon black are kneaded into plastics.
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